Analysis and Research on the Current-carrying Temperature Rise Performance of the High-voltage Connection System in New Energy Vehicles under Different Voltage Levels

Chen Yunan, You Daoliang, Luo Xiaobo, Zhang Chen, Wu Zhuozhuo

AUTO ELECTRIC PARTS ›› 2026, Vol. 1 ›› Issue (7) : 23-25.

PDF(1581 KB)
PDF(1581 KB)
AUTO ELECTRIC PARTS ›› 2026, Vol. 1 ›› Issue (7) : 23-25.
New Energy

Analysis and Research on the Current-carrying Temperature Rise Performance of the High-voltage Connection System in New Energy Vehicles under Different Voltage Levels

  • Chen Yunan, You Daoliang, Luo Xiaobo, Zhang Chen, Wu Zhuozhuo
Author information +
History +

Abstract

This study focuses on the current-carrying temperature rise issue of the key electrical connection points in the high-voltage connection system of new energy vehicles. A test bench was set up, including a DC power supply, a constant temperature chamber, and data acquisition equipment. Two working conditions of 380 V high voltage and 15 V low voltage were selected to conduct comparative tests on four groups of the same current conditions of the main circuit and the electric drive circuit. The results show that the temperature rise difference between high and low voltages in each group is only from 0.02 to 0.69 K, which is less than the sampling error of 1 K of the equipment; the maximum temperature rise of the system reaches 48.87 K, and the peak temperature is 112.87 ℃ , all meeting the national standards and temperature limit requirements of components. The study indicates that under the same current conditions, the influence of the added voltage level on the current-carrying temperature rise of the high-voltage connection system can be ignored.

Key words

new energy vehicle high-voltage system / current-carrying temperature rise / voltage level test / electrical connection point / high-voltage connection system

Cite this article

Download Citations
Chen Yunan, You Daoliang, Luo Xiaobo, Zhang Chen, Wu Zhuozhuo. Analysis and Research on the Current-carrying Temperature Rise Performance of the High-voltage Connection System in New Energy Vehicles under Different Voltage Levels[J]. AUTO ELECTRIC PARTS. 2026, 1(7): 23-25

References

[1] GB/T 37133—2025,电动汽车用高压连接系统 [S]. 
[2] GB/T 11918.1—2014,工业用插头插座和耦合器 第 1 部分:通用要求 [S]. 
[3] 王娇娇,柴宏根,李晓,等 . 大功率充电用连接装置温升性能分析与研究 [J]. 汽车电器,2020(11):5-8. 
[4] [加]Milenko Braunovic,[白俄]Valery V.Konchits,[俄]Nikolai K.Myshkin. 电接触理论、应用与技术 [M]. 许良军,芦娜,林雪燕,等,译 . 北京:机械工业出版社,2016.
PDF(1581 KB)

Accesses

Citation

Detail

Sections
Recommended

/