Design of High-Precision Disturbance Compensation Control and Intelligent Switching-type Non-invasive Detection System for Brushed DC Motors

Zhou Long

AUTO ELECTRIC PARTS ›› 2026, Vol. 1 ›› Issue (7) : 52-54.

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PDF(1423 KB)
AUTO ELECTRIC PARTS ›› 2026, Vol. 1 ›› Issue (7) : 52-54.
Intelligent Networking

Design of High-Precision Disturbance Compensation Control and Intelligent Switching-type Non-invasive Detection System for Brushed DC Motors

  • Zhou Long
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Abstract

To address the problems of severe low-speed disturbances, low control accuracy, and poor reliability of traditional sensors in brushed DC motors, this paper designs a high-precision disturbance compensation and intelligent switching-type non-invasive detection control system. The system employs a combination of friction feedforward, secondorder Extended State Observer (ESO), and adaptive sliding mode control to suppress multi-source disturbances. Combined with the least squares-adaptive Kalman filtering composite algorithm and the intelligent switching of operating conditions, it achieves non-invasive speed measurement. Experiments were conducted on the dSPACE platform, and the results show that the steady-state error of this system is 46% of that of traditional PI control and 63% of that of traditional sliding mode control. The response time is ≤ 0.15 s. Under stable operating conditions, the non-invasive detection does not exceed 1.2%, and the dynamic accuracy is on par with full-order Kalman filtering. The computational resource consumption is reduced by 82.7%, enabling full-condition sensorless high-precision starting and speed regulation.

Key words

brushed DC motor / disturbance compensation / extended state observer / adaptive sliding mode control / non-invasive detection / intelligent switching

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Zhou Long. Design of High-Precision Disturbance Compensation Control and Intelligent Switching-type Non-invasive Detection System for Brushed DC Motors[J]. AUTO ELECTRIC PARTS. 2026, 1(7): 52-54

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