Exploration on Application of High-voltage Copper-clad Aluminum Conductors in New Energy Vehicles

Chen Xue, Liu Jie, Fu Xuan, Zhao Bin, Chen Miao, Dai Liqiang

AUTO ELECTRIC PARTS ›› 2026, Vol. 1 ›› Issue (9) : 4-7.

PDF(5221 KB)
PDF(5221 KB)
AUTO ELECTRIC PARTS ›› 2026, Vol. 1 ›› Issue (9) : 4-7.
New Energy

Exploration on Application of High-voltage Copper-clad Aluminum Conductors in New Energy Vehicles

  • Chen Xue, Liu Jie, Fu Xuan, Zhao Bin, Chen Miao, Dai Liqiang
Author information +
History +

Abstract

The article studied a type of copper-clad aluminum (aluminum alloy) conductor with properties intermediate between copper wires and aluminum wires. It introduced the manufacturing process, conductor parameters, and explored the feasibility of its application in the high-voltage wiring system of new energy vehicles. Through aging tests, vibration tests, environmental durability tests, and current temperature rise tests, this copper-clad aluminum clad conductor demonstrated excellent performance, providing a new solution for the selection of conductor materials for high-voltage wiring systems in new energy vehicles.

Key words

high-voltage wiring harness / copper-clad aluminum conductor / new energy vehicle

Cite this article

Download Citations
Chen Xue, Liu Jie, Fu Xuan, Zhao Bin, Chen Miao, Dai Liqiang. Exploration on Application of High-voltage Copper-clad Aluminum Conductors in New Energy Vehicles[J]. AUTO ELECTRIC PARTS. 2026, 1(9): 4-7

References

[1] 付宏程 . 汽车铝电源线的应用分析 [J]. 汽车电器,2025(5):98-100.
[2] GB/T 28046.3—2011 道路车辆 电气及电子设备的环境条件和试验 第 3 部分:机械负荷 [S].
[3] SAE USCAR-37 Rev.1 High Voltage Connector Performance Supplement to SAE/USCAR-2[S].
[4] LV215:2016-11 Motor Vehicle High Voltage Connection[S].
[5] 任加宽 . 浅谈铜包铝电缆在低压配电中的应用 [J]. 中文科技期刊数据库(全文版)工程技术,2022(2):182-186.
[6] 王惠兵,吕秀云 . 浅谈铜包铝电缆的特点及应用前景 [J].智能建筑与城市信息,2013(9):97-100.
[7] 华远高科电缆有限公司.一种铜包铝导体电力电缆:CN202120595736.3[P].2021-09-21.
[8] GB/T 42043—2022 航空航天 电线的铝合金和铜包铝导体 通用性能要求 [S].
[9] 福建成田科技有限公司. 光伏铜包铝电力电缆:CN202210071536.7[P].2023-07-28.
[10] 欧荣金.浅论铜包铝导体电缆在航空领域的应用可行性[J].中国科技期刊数据库 工业 A,2020(3):133.
[11] 蔡西川,顾荣荣.铜包铝母线的载流性能研究 [J].电线电缆,2016(2):4-6.
[12] 赵正树,王炳燕,戴雅康.选购和使用铜包铝导体线缆的几个问题 [J].电线电缆,2015(4):1-3,9.
[13] 张建宇,姚金金,曾祥勇,等.铜包铝复合材料研究进展 [J]. 中国有色金属学报,2014,24(5):1275-1284.
[14] 骆俊廷,徐岩.铜包铝复合材料制备工艺 [M].秦皇岛:燕山大学出版社,2021.
[15] 国网山东省电力公司电力科学研究院 . 一种高性能铜包铝复合导体材料及其制备方法和应用:CN202311501151.0 [P].2024-02-06.
[16] 王学平,蔡西川,何大海 . 铜包铝母线的性能研究及制备技术分析 [J]. 电线电缆,2014(4):13-16.
[17] 吴云忠 . 包覆拉拔法铜包铝、铜包钢双金属导线的研究[D]. 大连:大连海事大学,2007.
[18] NB/T 42002—2023 电工用铜包铝母线 [S].
[19] GB/T 29197—2012 铜包铝线 [S].
[20] GB/T 37133—2025 电动汽车用高压连接系统 [S]. 
[21] 裴雨滋,田知静,叶宇,等 . 铜包铝复合导线高可靠压接技术研究 [J]. 机电元件,2021,41(1):19-21,38.
PDF(5221 KB)

Accesses

Citation

Detail

Sections
Recommended

/